Asphalt Batch Mix Plant

KDI’s asphalt batch mix units are great construction equipment for making asphalt and constructing roads. With the goal of providing unrivalled engineering, manufacturing, and production services, it has thrilled a lot of clients. Khodiyar Developer and Infrastructure (KDI) Private Limited, situated in Mehsana, India, is a well-known maker of asphalt and concrete plants. Asphalt batch mix plants made by KDI Pvt Ltd. are regarded as the best in the industry. When it comes to quality, durability, and efficiency, KDI’s asphalt batching plants excel. We have a variety of asphalt batching plants available to handle your entire batch mixing demands during various types of construction. KDI Pvt Ltd. excels at developing high-quality batch-mixing equipment by conducting extensive research on cutting-edge technology. You may get asphalt batching plants in a variety of sizes and layouts. Our bespoke asphalt batch mix facilities are known for their high efficiency, ease of operation, and low maintenance.

1) Main Components of Batch Mix Tower

Vibrating Screen- the Vibrating Screen Unit is an integral component of the Batching Tower.
Vibrating Screen Unit the decks have several screens and the vibrating motor has imbalanced rotors, resulting in continuous vibration.

Aggregate Hot Bin- the Four Separating Compartments contain aggregates of varying sizes from the screen unit.

Aggregate Weighting Hopper- the Aggregate Weighing Hopper weighs different sizes of aggregate from the hot bin.

Pug Mill (Mixing Unit)- The dual shaft mixing system is powerful, sturdy, and built for precise, smooth, and trouble-free operation. The mixing system ensures uniform and quick mixing.

Hot Bucket Elevator- The modular design allows for easy installation and mobility. Buckets are designed for transporting large amounts of aggregates to vibrating screens and include an anti-slip feature.

Asphalt Weighing Hopper- The spray pump ensures consistent bitumen supply and temperature in the mixer.

2) COLD AGGREGATE BIN FEEDERS

Cold Aggregate’s four bins are welded together for easy expansion to meet growing needs. Bin walls promote free flow of aggregates from feeders, reducing material hold-up at corners and bridging with sticky aggregates.

3) THERMO DRUM UNIT

The asphalt plant’s thermal drum unit is designed and developed based on 15 years of construction expertise. The thermo drum unit is well-designed, efficient, and requires minimal maintenance. We have specifically engineered its flights to transport heat by convection, radiation, and conduction, resulting in homogeneous heat distribution over all aggregate sizes. The aggregate is transferred to the dryer drum using a charging conveyor. To reduce cold air suction, seal the flange arrangement on the dryer drum. The drum is mounted on four wheels and covered in a finished shape with an air preheat system for hot air suction. As a result, it lowers heat loss and saves power by reducing thermal stress on the dryer drum.

4) POLLUTION CONTROL UNIT

KDI Batch Mix Plants come with a basic pollution control system, including twin cyclonic separators and a secondary bag house filter. KDI Batch Mix Plants come with “Freedom,” a cutting-edge bag house filter with free air flow technology.

5) CONTROL PANEL UNIT WITH CONTROL CABIN

Our standard features include a completely computerized air-conditioned control cabin, an on-board electrical power control console, a distribution switch board, and fully automatic process, interlock, and sequence controls. Our user-friendly software, along with a parallel PLC interface, ensures high reliability and performance.

Fail-proof interlocks and automated process controls.
Remotely detect and resolve online faults.
Docket printing and inventory management.
Print and preserve production details, including mix proportions.
Automated cold aggregate feeder controls, coupled to mix design and hot bin levels. Automatic free fall compensation.
PLC diagnostics system for easy troubleshooting in plant.
SCADA Controls, an extension of PLC, enables remote system calibration and production data storage for future reference.
Automatic control of the mix temperature.

The control has easy-to-use function and numerical keys. The colour CRT display allows operators to monitor comprehensive process control, motor status, and pneumatic controls.

6) HOT MIX STORAGE SILO

We offer hot mix material storage silos ranging from 20 TONS to 320 TONS to fulfil plant requirements. We will supply as per the client’s request. Use inline surge silos instead of winch-assisted hot mix storage silos. It allows for storing various mix designs to match site demands.

7) Bitumen Storage Tank

Bitumen Heating & Storage solutions are what we provide. Here, customers can select the Direct Heating option or indirect heating storage tanks. There are storage tanks with a 15–50 TON capacity. An imported high pressure auto jet burner that is totally automatic is included with the direct heating bitumen tanks. As standard, all bitumen tanks for indirect heating come with a premium thermoelectric oil heater complete with automatic thermostat settings and a level gauge option.

8) FILLER FEEDING / STORAGE

The capacity of the Forward Filler silo ranges from 4 to 50 tons. The silo filler is moved into the filler elevator on the batching tower, where it is mixed and weighed in the pug mill unit. Filler silos come included with process interlocks and a level indicator.